PRM Engineering
Project Risk Management
+55 11 97169,5160
Audit and Maintenance Engineering
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Maintenance Audit
Industrial maintenance covers services that support production, also extending to the other essential activities of our customers. However, companies often do not treat maintenance as a function of the production process, but as an “inevitable cost”. This approach ends up “masking” maintenance costs and, consequently, production / investment costs.
Would you know how to answer these questions:
1. How is the maintenance of your company being managed?
2. Are the maintenance activities in line with your company's strategic objectives?
3. Is the maintenance model employed what really provides the best cost-benefit ratio for your company's results?
4. What is your maintenance maturity level?
PRM Engenharia will help answer these and other questions regarding its current state of maintenance and, through an objective and clear diagnosis, it will indicate the possibilities for improvements as well as the opportunities for optimization of costs and investments that will positively affect both financially and qualitatively, the result of production.
The best financial audit practices, economic indicators, spare parts costs, asset exchange values, among other procedures, are made available.
Our Audit includes obtaining and understanding the internal controls of the Maintenance Process, identifying risks and weaknesses based on our inspection.
We believe that we will provide an excellent basis for a study to optimize processes and the Maintenance function in your company, delivering a proposal for a new maintenance operation model.
Our Auditors are experienced professionals and take into account the best auditing practices in Brazil and in International standards.
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Workplace Safety Audit in Maintenance
Maintenance services can include risk to workers. Regulatory standards from the Ministry of Labor help to minimize these risks. NR 10 is able to provide a broad view of how security is on the premises and how security concepts permeate your organization. PRM Engenharia , through a general questionnaire, provides a preliminary diagnosis of compliance with NR 10 .
Would you know how to answer these questions:
1. Is your company in compliance with current safety standards?
2. Is there a correct perception of all costs involved in an occurrence (accident) in production?
3. Is there an alignment of current security actions with the company's strategic planning?
PRM Engenharia will help answer these and other questions regarding your current security status and, through an objective and clear diagnosis, will indicate the possibilities for improvements as well as opportunities for optimizing costs and investments.
We deliver a Preliminary Diagnostic Report in accordance with NR 10 with the necessary items to carry out the complete adaptation to the List of Electrical Installations.
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Consulting Maintenance
After defining and diagnosing the level of maturity of your maintenance, we will be able to monitor the implementation of a system of performance indicators. PRM Engenharia will be able to monitor and continuously monitor the installations and equipment, in order to guarantee that the Optimization / Cost Reduction Plan will be fulfilled in the best possible way, providing availability and reliability.
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Facilities Management Services Management
PRM Engenharia will be able to manage the various services that support your company's infrastructure, in the technical and administrative areas.
The experience in property management and risk management, as well as the results optimization plan pointed out in the maintenance audit, will enhance the cost reduction and allow the client to focus activities on its "core business".
Maintenance Engineering Services
PRM Engenharia 's Maintenance Engineering services include:
Analysis and interpretation of equipment drawings, engineering flow charts, isometrics, technical catalogs, etc.
Analysis of inspection route reports.
Analysis of maintenance services, through Service Orders (OS's) issued.
Archive of documents and histories generated by maintenance and inspection.
Update of the equipment register in the CMMS.
Updating and reviewing maintenance plans.
Assistance and monitoring of the planning and execution of important OS's.
Assistance and guidance for the implementation of ISO 9000 audits in the contract.
Assistance and guidance in the selection of people to be hired for the contract.
Evaluation of daily readings of energy consumption and operation of generators.
Assessment and identification of needs in the application of new maintenance techniques.
Evaluation of the maintenance reports, comparison of the results obtained during the maintenance with the design criteria and the goal established in our performance indicators.
Collaboration in the implementation of companies' quality, safety, environment and 5 S programs.
Development of a strategy to implement maintenance plans.
Preparation of invitation letter and contract, and descriptive memorial for maintenance services.
Elaboration and analysis of the fault block for significant maintenance events.
Preparation and implementation of maintenance engineering studies and integrity / reliability assessment in industrial equipment and installations.
Elaboration of cost estimate for maintenance and inspection work.
Preparation of maintenance manual for plants.
Preparation of a descriptive memorial for contracting services, requesting and evaluating budgets, contracting maintenance and inspection services.
Preparation of the quality plan for maintenance services at planned stops.
Preparation of the final report for major services or stops.
Preparation of the monthly maintenance report with relevant indicators and descriptions.
Elaboration of planning applied to maintenance stops of equipment and industrial units.
Elaboration of technical procedures and instructions for maintenance and inspection.
Preparation of training in technical maintenance and inspection procedures.
Preparation, implementation, monitoring and development of maintenance plans for electrical equipment and instrumentation.
Study, propose or determine changes in the project or in the installations and equipment in operation, analyzing problems occurred, operational failures or needs for technological improvement, to ensure the best performance and safety of the equipment and installations.
Study, propose or determine changes in the products and tools of Maintenance Engineering, analyzing problems that have occurred, operational failures or needs for technological improvement, to ensure the best performance and safety of these products and tools.
Execution of failure analysis, Elaboration of report and coordinate analysis meeting and blocking of failures.
Implementation of the implementation activities described in the PMOC.
Execution of internal audits and develop adaptation work in the areas of maintenance to meet the requirements of ISO 9001 and 14000.
Performing the reliability assessment on equipment and instruments.
Execution of project evaluation and project modifications.
Execution of equipment classification and definition of maintenance / inspection policies.
Execution of inspection and establishment of criteria for inspection of equipment and installations
Detailed maintenance services for equipment and critical services.
Execution of the survey and keep updated the registration of spare parts for maintenance.
Execution of the survey and recompose the technical data of the equipment.
Execution of research and development work, carrying out relevant studies to guide customers in solving engineering problems.
Implement training and participate in the implementation of quality programs and maintenance techniques: 5S, Quality Cells, Suggestions, Failure Analysis Techniques, TPM and RCM.
Monitor the control indexes and evaluate the performance of maintenance.
Make technical proposals.
Estimate the costs of labor and materials needed to carry out an Engineering project or technical proposal.
Identification of abnormalities, researching their causes and recommending corrective or preventive measures to ensure the safe condition of operation and avoid its occurrence or repetition.
Identification of training, qualification and qualification needs of maintenance personnel.
Inform the sectors involved with production the type of maintenance or replacement that may be necessary to restore the physical condition of the equipment.
Interpret defects, damage phenomena and deterioration in equipment.
Provide technical training.
Operationalization of the implementation of the Engineering projects in progress in the contracts.
Organization of the technical maintenance file (drawings, flowcharts, data-sheet, etc.).
Standardization of Maintenance Engineering products and tools.
Participate in the planning of maintenance services at stops.
Participate in the preparation of the monthly maintenance management report.
Schedule and monitor the execution of tests, measurements, tests and examinations on the equipment.
Conduct Maintenance Audits to prepare Commercial Proposals to improve the existing contract.
Conduct a survey of losses in existing contracts in order to support the preparation of the proposal or the preparation of the PEMOC in order to improve the current contract.
Request a quote and promote the hiring of services, equipment and / or qualified personnel in maintenance.
Use tools (equipment, instruments or software), standards and concepts made available for use in the contract.
Supervises teams in carrying out corrective, preventive and predictive electrical and refrigeration maintenance services in addition to collecting ART.
Promote the implementation and maintenance of corporate programs.
